Services And Equipment

• Process design/Evaluation
• Detailed Mass and Energy Balance
• Hydraulic Calculations – Piping System & Pumps
• Hydraulic Calculations – Structured Packing, Random Packing and Trays

• Raw material specifications
• Plant capacity requirements
• Product specifications
• Critical plant operating parameters
• Available utilities specifications
• Individual unit operations performance requirements
• Process regulatory requirements
• All other operating goals and constraints desired by the plant owners/operators/engineers

• Process scale up and assistance in laboratory scale process development
• Material & Energy Balance
• Process & Utility equipment sizing & selection
• Design of heat and mass transfer process equipment
• Design of process hydraulics
• Block diagram, Process flow diagrams & P&ID
• Equipment specifications
• Process control Philosophy & Process control logic

• To set Pilot Plant or Performing R&D Trials
• Maintain record of Process Parameters like feed flow rate, column temperature, Reflux Rate & Product flow rate
• GC / Assay analysis of Feed & Product
• Submission of final R&D Trials Report

Mechanical

• Mechanical design calculations and analysis (e.g., stress analysis using software)
• Detailed fabrication drawings, General arrangement drawing and material specifications
• Design modifications and upgrades for existing equipment
• Support structure design and analysis
• Finite Element Analysis (FEA) for critical components
• Computational Fluid Dynamics (CFD) for reactors and mixing analysis
• Equipment layout drawings

3D Modeling

• 3D model of the complete plant layout and Process Equipment
• Clash detection reports
• Generation of accurate Bills of Materials (BOMs) directly from the 3D models
• Orthographic and isometric drawings extracted from the 3D model

Piping Engineering

• Isometric drawings for all piping systems
• Pipe support design drawings and calculations
• Pipe stress analysis reports
• Material Take-Offs (MTOs) for piping components

Instrumentation & Control

• Instrument loop diagrams
• Control panel layout drawings
• PLC/DCS configuration documentation
• Safety Instrumented System (SIS) design documentation

Civil & Structural

• Foundation design drawings and calculations
• Structural steel fabrication drawings

Electrical

• Single-line diagrams for power distribution
• Cable tray and conduit layout drawings
• Motor control center (MCC) schematics